The manufacturing of sintered metal gears can present many challenges for conventional manufacturers.
Powdered metal gears.
Gears made by the powder metallurgy process provide a cost effective alternative to conventional steel or cast iron gears that are machine finished.
Eliminates secondary operations such as hobbing shaving and grinding.
Considerations of powder metal gears.
Powdered metal gears gears are mechanical hardware that are used to transmit motion speed and directional change between axes.
Electrical electronic components.
There have been many advances to this process over the years which have in turn caused an increase in the popularity of powdered metal as a gear material.
Powder metal gears as a leading powdered component manufacturer atlas pressed metals provides a wide variety of powdered and sintered metal gears for several applications in multiple industries.
Powdered metal gears have inherent advantages over gears cut by conventional methods.
Compared to machining the powdered metal process is often more efficient in terms of cost materials and energy.
More powdered metal manufacturers.
At first sight it may seem that traditional machining of transmission gears is a complex and expensive process.
Gears manufactured from powdered metal have highly accurate tooth profiles and can incorporate innovative design features to reduce stresses and increase strength.
Powder metallurgy nevertheless is yet to penetrate the market for gears in automotive powertrains despite past successes in other automotive applications.
Results in a powder metal gear with similar rolling contact fatigue properties to wrought and forged gears.
Produces a mirror surface finish to reduce nvh levels.
Gears are highly engineered precise and extremely well suited for manufacture in the conventional press and sinter powder metallurgy technology of asco sintering co.
Powdered metal gears are made through the process of powder metallurgy.
Has the ability to crown the gear tooth profile for improved load distribution and minimize noise levels.